Terminal Replacement
- Cut off the old terminal between the core crimp and the insulation crimp to minimize wire loss. Also cut off any damaged portions of the wire to be used.
- Install a wire seal if applicable.
- Strip approximately 1/4" of insulation off of the wire.
- Obtain the correct replacement terminal.
- Insert the exposed wire strands into the core wing area of the terminal.
- Crimp the terminal core wings with a "W" style crimping tool.
- Crimp the insulation wings of the terminal onto the wire insulation
- Tug on the wire to insure it does not come out of the terminal. Crimping too hard can cut the wire strands and cause excessive resistance in the wire connection.
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- Using a soldering iron, solder the connection to insure a good electrical connection.
- Test the circuit for continuity.
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Copyright 2008,
by the Contributing Authors.
Cite/attribute Resource.
jfrank. (2008, February 12). Terminal Replacement. Retrieved November 07, 2009, from WSU Web site: http://ocw.weber.edu/automotive-technology/ausv-1320-automotive-electronics/9-wiring-repair/terminal-replacement.
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Creative Commons License.
